China Custom Injected Plastic Electronic Part, Simple Injection Molded Plastic Parts, Plastic Pieces With Quality Assurance Service injection molded parts kit for sale

Model Number: KY-CB767
Plastic Modling Type: injection
Processing Service: Moulding, Cutting, OEM ODM Assembly Supported
Service / Product: Plastic Pieces With Quality Assurance Service
Price Competitiveness: Our Price Is Lower Than That of Most of Our Competitors
Powerful Techinical Support: Our Plastic Cheif Engineer’s Field Experience Starts From 1993
Custom Plastic MOQ: No MOQ Required, 100pcs Is Ok If You Pay For Mold
Surface Finish: Glossy, Matte, Painted, Printed, Plated, etc
OEM Customization: Supported
Logo In Plastic Electronic Part: Supported
Duplicate Original Sample: Supported
Material Selection Help / Assistance: Supported
Mold Lead Time: Around 25 Days
Packaging Details: Clear Bag + Reinforced Carton By Plastic Belts
Port: HangZhou, or ZheJiang

Custom Injected Plastic Electronic Part, Simple Injection Molded Plastic Parts, Plastic Pieces With Quality Assurance Service

We Kunyang company customize various Plastic Electronic Part / Plastic Pieces With Quality Assurance Service / Simple Injection Molded Plastic Parts. Price is very good (Our Price Is Lower Than That of Most of Our Competitors), quality is reliably high, No MOQ. We have served customers from high end markets like Germany, USA, UK, Poland, France, Canada, Australia, …etc. Welcome to contact us for technical support or quotation!
Service Show The Below We Show You Cases How We Customize From Your Original Sample(s) or Drawing(s):

Service Details

Our Custom Plastic Parts Business Policy & Advantages
(1) We provide custom injection molding service of various Plastic Part (including Plastic Electronic Part / Plastic Pieces With Quality Assurance Service / Simple Injection Molded Plastic Parts) for customers from all over the world. Our service covers plastic part design, mold making, production, packaging and shipment assistance.
(2) We have a well-experienced engineers team in our field to give you powerful support: If you don’t know what material suits your project best, we can guid you to the right material selection; If you only have a product image in your mind, our engineers can help you with drawing and optimize the design for most economical solution; If you have drawing only, our engineers can check for you to ensure your design workable or give you professional advice; If you have original samples, you can send us and our engineers can do reverse-engineering for you to duplicate at close tolerance; We can also help you with post-process like surface treatmet (matte, glossy, printed, painted, plated, etc), assembly, free samples, OEM packaging and drop-shipping and more.
(3) Kunyang has its own molding department, who can guarrantee absolute mold precision control. This does not only mean good mold price, mold lead time, but also 100% mold quality guarrantee: We fully support Alibaba Trade Assurance, therefore we guarrantee our mold 100% satisfactory to our customers, and if anything dissatisfactory, we can modify mold and this is immediate action, never waste our customers’ valuable time and no risk in contract-failure-and-then-looking-for-new-supplier. Our promise about precision is +/-0.05mm for common plastic parts, our best record is +/-0.02mm for a small custom plastic part made for a Germany customer. But we have to say the size accuracy has to depend upon specific plastic part (i.e.: structure and dimension).
(4) Low volume Custom Injection Molded Plastic Part (including Plastic Electronic Part / Plastic Pieces With Quality Assurance Service / Simple Injection Molded Plastic Parts) quantity is never a problem for us to provide plastic part custom injection molding service: we produced 40 pieces of custom PA66 + 30GF Parts by way of injection molding not machining or 3D printing to Israel at the same price of customer-promised 1000 pieces. Every factory wants big quantity order, and Kunyang company is no exception, but we never ask for big quantity and we treat all customers equally, we believe professionalism covers this business service attitude, i.e. try our best to facilitate customers at a lower cost. But for custom injection molded plastic part at high volume quantity, we can fully refund your mold fee when your accumulated quantity reaches our mould-fee-refunding level.
(5) Our custom plastic part sample lead time is normally around 22~25 days, but this depends on specific plastic part project, and our promise is that if we promised a specific date when we will finish tooling, we will work all days and nights to make sure finish on time, if not, the latest is no more than 3 natural days but this delay seldomly happens.
(6) Customers can pay us money for Custom Injection Molded Plastic Part (including Plastic Electronic Part / Plastic Pieces With Quality Assurance Service / Simple Injection Molded Plastic Parts) through L/C, T/T, Paypal, and W/U. Alibaba Trade Assurance is always supported.

Kunyang Plastic Parts Customization Business Flow
(1) Our service starts from your inquiry. Once we receive your inquiry, our sales team needs to get these information from you for competitve and accurate quotation: pdf or 3d drawing (igs or stp format prefered), specific plastic material, rough expected quantity per order, precision requirement, product finish, packing requirement, and some other special requirement (like oem logo, plating, uv resistance, assembly, fire retardness, parting line location, chemical resistance, food grade, application temperature requirement, etc.). The more specific and detailed, the more accurate our quotation is. If you don’t have drawing, you can also show us a sample photo with dimensions and unit weight. If both drawing and sample are not available, then we can help you with design. Some customers don’t know what specific plastic material the product should be the best for his project, our engineers can CZPT you in this aspect.
(2) After inquiry information collection is done, our engineering department will conduct manufacturability analysis and feedback to our customers for advice if design change in need (like better material suggestion, structural redesign, better economy solution, more suitable workmanship, and so on). When this step is achieved, our engineers will work out production scheme and all costs for quotation. And our sales team will formally provide quotation file to you for details like price and quantity, lead time, paying terms, packing details, quality guarrantee terms, shipping terms, and so on. After we agree on these quotation aspects, we sign contract about all agreed order terms through or not through Alibaba Trade Assurance and you make upfront payment to us Kunyang company.
(3) Our engineers start mold design after our sales team present your payment confirmation to our accountancy for approval about starting order process. Once mold design is ready, you will be kindly requested to check and confirm the design. If the design is not satisfactory, we will discuss and keep changing this mold design till you’re satisfied. When mold design is approved, we set about mold production process including milling, wire cutting, cnc, edm, polishing, assemby, and test, etc. After these are done, we will work out samples and issue sample report to our customers for sample test.
(4) You will conduct samples check or test, and it’s quite normal that the test finds improvment in some aspect like your design or our moldwork is in need. Our engineers will consider your feedback change or new requirement (if any) and provide professional solutions. When improvement solution is agreed on, we will proceed with new samples preparation process again. After samples are finally approved, you’ll be kindly requested to pay for remaining mold fee and also production deposits. In the meanntime, to save your time, we’ll start production order process (like color customization, heating material if in need, mold mounted to injector and set production parameters as sample production workmanship records, … till final packing). We’ll present you photos or videos of production and issue report about quality in email for you, and you can also send your quality inspection team to our factory for confirmation. If you need us to arrange shipment for you, we’ll quote you shipping freight. If the quoted freight is acceptable, we will include this freight into existing contract amount, so you can go to arrange remaining payment; Or you yourselves can arrange shipment. After the delivery is done, Kunyang will keep plastic molding service records of overall course for repeated orders in the future, and your mold will be maintained for next order production.

Company InformationKunyang Rubber & Plastic Products Co., Ltd. is a customization service factory for injection molded plastic parts and compression molded rubber parts, including related mold making and product manufacture. We have high-end equipment and a well-experienced engineer team to provide highly efficient professional service like product design, material selection, prototyping, mold making, production, assembly and packing, and shipment. In our engineer team, we’re proud to have a plastic engineer with field experience from 1993 and a rubber engineer with field experience from 1998. Their employment is our powerful base to provide professional guidance in design and material selection as well as technical support. So far we have served so many customers from countries like USA, Germany, UK, Poland, France, Russia, Canada, Australia, Spain, Lithuania, Belgium, Switzerland, Israel, …etc. Our core competitiveness is very very good price based on Alibaba-Trade-Assurance-backed high quality. Just as you can see the reviews left at our website, the pleasant customization service experience attracts our old customers to introduce their friends to us. We look forward to the honor of serving you in the near future!

Contact UsFor “Custom Injected Plastic Electronic Part, Simple Injection Molded Plastic Parts, Plastic Pieces With Quality Assurance Service”, Should You Have Any Question Or Intrested In Our Service, Please Feel Free To Contact Us By Email / Phone Call / Skype / WeChat … ! Usually We Can Quotate Price From 10 Minutes To Maximum 1 Hour After We Receive Inquiry During Our Office Time.

Keywords: Plastic Electronic Part / Plastic Pieces With Quality Assurance Service / Simple Injection Molded Plastic Parts

What Is Injection Moulding?

Injection molding is a process of producing precision-molded parts by fusing raw plastics and guiding them into a mold. The main components of an injection mold are a hopper, barrel, and reciprocating screw. Before injection, the raw plastics are mixed with coloring pigments and reinforcing additives.

Characteristics of injection molded parts

Injection molded parttInjection molding is the process of manufacturing plastic parts. It uses thermoplastic, thermoset, or elastomers to manufacture components. The range of materials is enormous and includes tens of thousands of different polymers. They are blended with other materials and alloys to produce a wide range of properties. Designers select the appropriate materials for the job based on the properties and functions desired in the finished part. During the mold design process, mold materials must be carefully chosen, as different materials require different molding parameters.
Injection molding requires precise tolerances of the temperature and strain levels. The maximum strain level is about 0.15 percent. It is possible to adjust these parameters to meet the requirements of an injection molding project. The resulting products can be easily checked for quality by measuring the strain and temperature of the mold inserts in real time.
Injection molding is known for its laminar flow of the polymer. However, there is still a possibility for side-to-side thermal variations in the part forming cavity. This is illustrated in FIG. 4. The part has high and low sheared areas; the higher sheared areas flow on the bottom side of the part, while the lower sheared areas flow on the top side.
Injection molding is used to make many different types of plastic parts, from small parts to entire body panels of a car. These parts can be made from a variety of different materials, such as polypropylene for toys and ABS for consumer electronics. They can also be made from metal, such as aluminum or steel.
The melting temperature of plastic parts must be appropriate for the project’s specifications. The mold should be large enough to produce the parts desired. This will minimize the impact of uneven shrinkage on the product’s dimensional accuracy. In addition to the temperature, a mold must be designed with the material’s properties in mind.

Tooling fabrication

Injection molded parttInjection molded parts are produced using molds. This process is a complex process that requires customization to ensure proper fit and function. The main component of a mold is the base, which holds the cavities, ejectors and cooling lines. The size and position of these components are crucial to the production of quality parts. Incorrectly sized vents can cause trapped air to enter the part during the molding process. This can lead to gas bubbles, burn marks, and poor part quality.
The material used for tooling fabrication is usually H-13 tool steel. This steel is suitable for injection molded parts as it has a low elongation value. The material used to fabricate tooling for injection molded parts typically has a high yield strength. The material used for injection moulding tooling is typically 420 stainless steel or H-13 tool steel. These materials are suitable for most injection molding processes and have comparable yield strength compared to wrought or MIM parts.
Another important part of tooling fabrication is the design of the mold. It is important to design the mold with a draft angle, as this will make ejection easier and reduce costs. A draft angle of 5o is recommended when designing a tall feature. Choosing a draft angle is essential to ensuring that the plastic part is free from air bubbles after injection molding.
Injection moulding tooling costs can account for as much as 15% of the cost of an injection moulded part. With innovation in mould materials and design, tooling fabrication can be more efficient and cost-effective.

Surface finishes on injection molded parts

Injection molded parttSurface finishes on injection molded parts can have a variety of effects on the part’s appearance and performance. Different materials lend themselves to different kinds of surface finishes, with some plastics better suited for smooth, glossy finishes than others. The type of surface finish is also affected by several factors, including the speed of injection and the melt temperature. Faster injection speeds help improve the quality of plastic finishes by decreasing the visibility of weld lines and improving the overall appearance of the parts.
For a smooth plastic surface finish, some companies require a high level of roughness on the part. Others may prefer a more rough look, but both options can have their benefits. The type of surface finish chosen will depend on the part’s purpose and intended application. For example, a glossy plastic finish may be preferred for a cosmetic part, while a rougher finish may be better suited for a mechanical part that must be tough and cost-effective.
Surface finishes on injection molded parts are often customized to match the application. For example, some parts require a rough surface finish because they require a greater amount of friction. These parts may require a sandblasting process to achieve the desired texture. Other processes can also be used to control plastic texture.
The type of surface finish depends on the materials used, as well as the design and shape of the part. The type of material used, additives, and temperature also have an impact on the surface finish. It is also important to consider surface finishes early in the design process.

Importance of a secondary operation to improve accuracy

While most injection molded parts do not require secondary operations, some components do require this type of processing. The surface finish of a component will determine how well it functions and what other secondary operations are necessary. Depending on the part’s function, a smooth or textured surface may be appropriate. Additionally, some parts may require surface preparation before applying adhesives, so an accurate surface finish can make all the difference. In order to achieve the desired finish, the injection molder should have experience molding different materials. He or she should also have the knowledge of how to simulate the flow of a mold. Also, experienced molders know how to mix materials to achieve the desired color, avoiding the need for secondary painting processes.
Injection molding is a complex process that requires precision and accuracy. The optimal temperature of the melted plastic must be chosen, as well as the mold itself. The mold must also be designed for the correct flow of plastic. In addition, it must be made of the best thermoplastic material for the part’s design. Finally, the correct time must be allowed for the part to be solid before it is ejected. Many of these issues can be overcome with specialized tooling that is customized to the part’s design.
Injection molding offers the opportunity to make complex parts at low cost. It also allows manufacturers to make parts with complicated geometries and multiple functions.
China Custom Injected Plastic Electronic Part, Simple Injection Molded Plastic Parts, Plastic Pieces With Quality Assurance Service     injection molded parts kit for saleChina Custom Injected Plastic Electronic Part, Simple Injection Molded Plastic Parts, Plastic Pieces With Quality Assurance Service     injection molded parts kit for sale
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