China Custom Plastic Molding PE PP PS PC PVC ABS Medical Plastic Parts Injection Molded Medical Parts manufacturer

Item Description

Merchandise Description
 

PLASTIC INJECTION Component Fundamental Info
Product  Title health care plastic injection molding elements
Floor Requirement Texture EDM SPI Chrome Coating
Plastic Component Resin thermoplastic/Thermosetting
Tolerance Request  UP to (±0.005mm)
Production Amount Up to 1 miliion
Element Size Assortment Up to 1500mm
Multi Injection Single/Double/multi color
Style Software program Knowledge exchange: UG, Professional/E, SOLIDWORKS, CAITA,  CAD, STP, X_T, IGS, PRT, DWG, DXF
Quality Assurance Layout Handle, Steel Hardness Inspection Report, Metal Dimension Handle Report, Mildew Core and Cavity Dimension Inspection Report
PLASTIC INJECTION CZPT Basic DESCRIPTION
Injection Technique Very hot runner /Chilly Runner
Cavitation Single /Mutil Cavites
Ejector System Pin/air Valve/Stripper plate
Metal Standard  ASSAB/FINKL/BOHLER/ Groditz/Buderus
Cooling Baffles/Sprin Piple/3D printing h2o line
Common Delivery  forty days  or 5 weeks
Standard Areas/Cylinders DME/HASCO/PROGRESSIVE/MISUMI/Parker/HP/Merkle
Design and style Functionality DFM,Mould movement evaluation,Merchandise optimization, Total 2d & 3D CZPT style,Reverse engineering,Collaborative design and style with customer’s idea
Paperwork / Reviews Provided Completely drawing,Weekly Processing Report, Steel Dimension report, Processing Report,Sample Dimension Report.

 

Medical merchandise and Cosmetics
Industrial designers normally target on perform, physical appearance, and ergonomics. ACE’s design engineers include a essential
Standards creating for manufacturability.  By using different Health-related and Cosmetics equipment and concepts such as
Mould circulation analysis, prototyping, scientific molding investigation and automation thought, ACE engineers can
Eliminate inefficiency or prospective issues resulting in important down-the-line financial savings for OEMs in the
Ramp up method. Our style and engineering employees are completely ready to make your healthcare item concepts a fact or
Re-engineer current Products for enhanced top quality and cost.

ACE is effectively CZPT in a lot of manufacturing systems vital to the Medical goods business this kind of as precision
Mold generating and molding, large gloss molding, co-injection molding, and diverse surface finishing like pad
Printing and electroplating. 

Our Solutions

ACE Molding Group is a privately owned organization specializing in the design and manufacture of high-high quality plastic injection molds and injection molded areas for the global market and Have been engaged in the producing sector given that our inception.Is an OEM/ODM manufacturing facility, personalized your merchandise to meet your needs is our gain, We are managed by a group of experts with many several years of expertise in mold layout, molding technology and Quality manage. We have designed an outstanding knowing of the complex and quality specifications essential. We develop resources to suit your expectations and match your high quality expectations.Our group of CAD designers will make certain that your creativeness is included into the actual product!If you want to develop prototype or mass-make in a very distinct undertaking, we can help you achieve your vision!Our goods consist of :
*Personalized Plastic Injection Components
*Multi-cavity plastic elements
*Higher Precision Molds
*Insert & over molding
*Double Brief Molding
*Unscrewing Molding
*Gas-assisted Molding
*Die Casting Molding
*Prototype plastic parts and Minimal cycle plastic elements molding
*Gasoline Support molding
*Elastomeric molding
*IML & IMD portion production
*Thin wall plastic molding
*Higher temperature molding
*Foam Injection molding

Why Choose Us
one. We have our personal design and growth group and factory, with a lot more than 14 a long time of solution production encounter. Familiar with and great at building enterprise with abroad marketplace.
two. We can provide OEM/ODM providers for all types of customers, and our professional assist crew will give companies for buyers 24 hrs a day.
three. We have a very powerful high quality manage program to ensure the greatest top quality of our merchandise, the best service and aggressive price.
4. Samples are often accessible for top quality inspection and can be sent to you very quickly.
five. Layout potential: style in accordance to client demands.
six. We supply products on time and cooperate with buyers sincerely. 

Inspection Approach

We will give entirely dimension checking just before mold test.

Make confident all elements and mould dimension below proper tolerance.
if client required, we can supply all these documentation for their reference.

 

How To Purchase

Kindly make contact with or e-mail us your inquiries or RFQs. One of our sales crew would get in touch with you asap and supply specialist consultation on all your plastic molding needs and give the greatest value that is suited to your demands.

Company Profile
We are managed by a group of pros with several many years of experience in CZPT layout, molding technology and high quality manage. Our clientele are CZPT to communicate with us freely in English, Japanese ,German and US, Because we create exclusively for the international market, largely Europe, Japan North & South The us, we have produced an excellent knowing of the complex and top quality demands essential.

Capacity – Equipment list
Ability* More than 350 sets/yr
* Maximum mold weight: twenty tons
* Maximum mould size: 1600mm*900mm*900mm

Tolerance* Mold: .01mm
* Plastic component: .015m
 

ACE MOULDING Gear & Press List 2571

Division

Main Products

Name

Specification

Unit

Whole

Mildew Division

CNC Machining Heart

ROEDERS RFM-800 Precision Centre Created in Germany

36000/min

two

14

CNC Machining Center

ROEDERS RXP-500 Precision Centre with Renishaw online inspection Produced in Germany

50000/min

2

CNC Machining Center

ROEDERS RFM-600 Precision Centre with Renishaw on the internet inspection Made in Germany

42000/min

2

CNC Machining Heart

ROEDERS RFM-600 Precision Centre Produced in Germany

42000/min

2

CNC Machining Middle

KT-600II Precision Centre

24000/min

four

CNC Machining Heart

Shenghong ZheJiang

8500

two

Electric powered Discharge Device(EDM)

SODICK EDM Device

AD30L

four

11

SANDY EDM Machine

ED3

2

Wintop

350

3

Wintop

DE -650

two

Milling Device

Milling machine

16SS

8

9

Mazak

Milling device

QTN150

1

Cutting Machine

Slicing equipment

MV1200S

three

3

Drill Press Device

Drill Press machine

Z3032X10

1

one

Molding Section

Plastic injection equipment

Injection machine

Kiaming 58T

one

24

Kiaming 98T

one

Kaiming128T

four

Kaiming 168 T

two

HaiTian 200T

eight

ZheJiang 250T

1

Toshiba 220T

1

Kaiming 400T

two

Kaiming 450T

one

HaiTian 650T

two

HaiTian 1300T

one

Quality Division

Inspection device

two.5D Online video Measuring Method

VMS-2015F

1

two

Alberlink CMM

HR-150A

2

2

 

organlzation

Presently possess a strong group with 140 people, including 

*32 Layout & Engineers ( ≥ ten years’ expertise) 

*12 CNC programmers
*8 task engineers

*6 Revenue folks

*5 full-time high quality inspection personnel 

*4 people in logistic team 
*sixty instrument makers

*13 Office worker  

 

 

Workshop  / Packaging &Delivery
Our manufacturing unit is underneath ISO requirements & certification.This insures productiveness and total handle on top quality.

Our normal packaging for plastic injection components we use PP bag in addition cardboard bins or as for each buyer demands. Our common packaging for plastic injection mildew is picket pallets or wood circumstances.

 

Other Goods
Our web site lists some of our profitable goods, but you should observe that this is just 1 instance on behalf of our goods and providers, so if you can not see the items you want, you should contact us quickly.
We warmly welcome clients all more than the world and are searching ahead to establishing a regular and long-phrase company romantic relationship with you .

F A Q
Q: What solutions do you give?

A: We manufacture plastic injection molds and produce plastic injection components for sampling and bulk generation.We also supply mold style companies. 
 

Q: How can I contact you?

A: You can ship us an inquiry by means of e-mail, Alibaba,Alibaba TradeManager, WhatsApp, Skype or Wechat. We will reply to you inside of 24 hrs. 
 

Q: How can I get a quotation?

A:Soon after receving your RFQ, we will reply to you within 2 hours. In your RFQ, remember to supply the following details and data in order for us to send out you aggressive pricing primarily based on your specifications.a) 2d component drawings in PDF or JPG format & 3D component drawings in UG, Professional/E, SOLIDWORKS, CATIA, CAD, STP, X_T, IGS, PRT, DWG, or DXFb) Resin info (Datasheet)c) Annual amount requirement for parts 
 

Q: What shall we do if we will not have element drawings?

A: You can send us your plastic part samples or pictures with dimensions and we could provide you our complex options. We will generate .
 

Q: Can we get some samples ahead of mass manufacturing?

A: Of course, we will send out you samples for affirmation just before commence of mass creation. 
 

Q: Due to time variation with China and abroad, how can I get info about my order progress?

A: Each week we send out weekly generation progress report with electronic photographs and video clips that shows the manufacturing progress.
 

Q: What is your leadtime?

A: Our normal leadtime for mould manufacturing is 4 weeks.For plastic parts is 15-twenty days depending on the amount.
 

Q: What is your payment term?

A: fifty% as payment deposit, 50% stability will be paid ahead of delivery. For small quantity, we accept Paypal, Paypal fee will be included to the buy. For big amount, T/T is desired .
 

Q: How do you produce the merchandise?

A: We have our personal logistics section that could supply delivery charges through Sea or Air freight, Incoterms EXW, FOB, DDP, DDU etc. Or we can operate with your appointed delivery forwarder.
 

Q: How can I guarantee our high quality?

A: Throughout mildew generating, we do content and portion inspection. Throughout component production, we do 100% complete top quality inspection
before packaging and reject every parts that is not according to our top quality regular or the quality accredited by our consumer.

 

US $0.1-10
/ Piece
|
1 Piece

(Min. Order)

###

Plastic Type: Thermosetting Plastic
Plastic Form: Granule
Molding Method: Injection Molding
Plastic Part Name: Molded Parts for Household Products
Surface Requirement: Texture/ EDM /Spi Chrome Coating
Plastic Part Resin: Thermoplastic/Thermosetting

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

PLASTIC INJECTION PART BASIC INFORMATION
Product  Name medical plastic injection molding parts
Surface Requirement Texture EDM SPI Chrome Coating
Plastic Part Resin thermoplastic/Thermosetting
Tolerance Request  UP to (±0.005mm)
Production Quantity Up to 1 miliion
Part Size Range Up to 1500mm
Multi Injection Single/Double/multi color
Design Software Data exchange: UG, PRO/E, SOLIDWORKS, CAITA,  CAD, STP, X_T, IGS, PRT, DWG, DXF
Quality Assurance Design Control, Steel Hardness Inspection Report, Steel Dimension Control Report, Mold Core and Cavity Dimension Inspection Report
PLASTIC INJECTION MOULD BASIC DESCRIPTION
Injection System Hot runner /Cold Runner
Cavitation Single /Mutil Cavites
Ejector System Pin/air Valve/Stripper plate
Steel Standard  ASSAB/FINKL/BOHLER/ Groditz/Buderus
Cooling Baffles/Sprin Piple/3D printing water line
Standard Delivery  40 days  or 5 weeks
Standard Parts/Cylinders DME/HASCO/PROGRESSIVE/MISUMI/Parker/HP/Merkle
Design Capability DFM,Mould flow analysis,Product optimization, Full 2D & 3D mould design,Reverse engineering,Collaborative design with customer’s idea
Documents / Reports Provided Fully drawing,Weekly Processing Report, Steel Dimension report, Processing Report,Sample Dimension Report.

###

ACE MOULDING EQUIPMENT & PRESS LIST 2020
Department
Major Equipment
Name
Specification
Unit
Total
Mold Department
CNC Machining Center
ROEDERS RFM-800 Precision Centre Made in Germany
36000/min
2
14
CNC Machining Center
ROEDERS RXP-500 Precision Centre with Renishaw online inspection Made in Germany
50000/min
2
CNC Machining Center
ROEDERS RFM-600 Precision Centre with Renishaw online inspection Made in Germany
42000/min
2
CNC Machining Center
ROEDERS RFM-600 Precision Centre Made in Germany
42000/min
2
CNC Machining Center
KT-600II Precision Centre
24000/min
4
CNC Machining Center
Shenghong taiwan
8500
2
Electric Discharge Machine(EDM)
SODICK EDM Machine
AD30L
4
11
SANDY EDM Machine
ED3
2
Wintop
350
3
Wintop
DE -650
2
Milling Machine
Milling machine
16SS
8
9
Mazak
Milling machine
QTN150
1
Cutting Machine
Cutting machine
MV1200S
3
3
Drill Press Machine
Drill Press machine
Z3032X10
1
1
Molding Department
Plastic injection machine
Injection machine
Kiaming 58T
1
24
Kiaming 98T
1
Kaiming128T
4
Kaiming 168 T
2
HaiTian 200T
8
Taiwan 250T
1
Toshiba 220T
1
Kaiming 400T
2
Kaiming 450T
1
HaiTian 650T
2
HaiTian 1300T
1
Quality Department
Inspection machine
2.5D Video Measuring System
VMS-2015F
1
2
Alberlink CMM
HR-150A
2
2
US $0.1-10
/ Piece
|
1 Piece

(Min. Order)

###

Plastic Type: Thermosetting Plastic
Plastic Form: Granule
Molding Method: Injection Molding
Plastic Part Name: Molded Parts for Household Products
Surface Requirement: Texture/ EDM /Spi Chrome Coating
Plastic Part Resin: Thermoplastic/Thermosetting

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

PLASTIC INJECTION PART BASIC INFORMATION
Product  Name medical plastic injection molding parts
Surface Requirement Texture EDM SPI Chrome Coating
Plastic Part Resin thermoplastic/Thermosetting
Tolerance Request  UP to (±0.005mm)
Production Quantity Up to 1 miliion
Part Size Range Up to 1500mm
Multi Injection Single/Double/multi color
Design Software Data exchange: UG, PRO/E, SOLIDWORKS, CAITA,  CAD, STP, X_T, IGS, PRT, DWG, DXF
Quality Assurance Design Control, Steel Hardness Inspection Report, Steel Dimension Control Report, Mold Core and Cavity Dimension Inspection Report
PLASTIC INJECTION MOULD BASIC DESCRIPTION
Injection System Hot runner /Cold Runner
Cavitation Single /Mutil Cavites
Ejector System Pin/air Valve/Stripper plate
Steel Standard  ASSAB/FINKL/BOHLER/ Groditz/Buderus
Cooling Baffles/Sprin Piple/3D printing water line
Standard Delivery  40 days  or 5 weeks
Standard Parts/Cylinders DME/HASCO/PROGRESSIVE/MISUMI/Parker/HP/Merkle
Design Capability DFM,Mould flow analysis,Product optimization, Full 2D & 3D mould design,Reverse engineering,Collaborative design with customer’s idea
Documents / Reports Provided Fully drawing,Weekly Processing Report, Steel Dimension report, Processing Report,Sample Dimension Report.

###

ACE MOULDING EQUIPMENT & PRESS LIST 2020
Department
Major Equipment
Name
Specification
Unit
Total
Mold Department
CNC Machining Center
ROEDERS RFM-800 Precision Centre Made in Germany
36000/min
2
14
CNC Machining Center
ROEDERS RXP-500 Precision Centre with Renishaw online inspection Made in Germany
50000/min
2
CNC Machining Center
ROEDERS RFM-600 Precision Centre with Renishaw online inspection Made in Germany
42000/min
2
CNC Machining Center
ROEDERS RFM-600 Precision Centre Made in Germany
42000/min
2
CNC Machining Center
KT-600II Precision Centre
24000/min
4
CNC Machining Center
Shenghong taiwan
8500
2
Electric Discharge Machine(EDM)
SODICK EDM Machine
AD30L
4
11
SANDY EDM Machine
ED3
2
Wintop
350
3
Wintop
DE -650
2
Milling Machine
Milling machine
16SS
8
9
Mazak
Milling machine
QTN150
1
Cutting Machine
Cutting machine
MV1200S
3
3
Drill Press Machine
Drill Press machine
Z3032X10
1
1
Molding Department
Plastic injection machine
Injection machine
Kiaming 58T
1
24
Kiaming 98T
1
Kaiming128T
4
Kaiming 168 T
2
HaiTian 200T
8
Taiwan 250T
1
Toshiba 220T
1
Kaiming 400T
2
Kaiming 450T
1
HaiTian 650T
2
HaiTian 1300T
1
Quality Department
Inspection machine
2.5D Video Measuring System
VMS-2015F
1
2
Alberlink CMM
HR-150A
2
2

Factors to Consider When Converting a Design to Injection Molding

When considering injection molding for your design, there are several things you should consider. These factors include design, material selection, process, and reliability. In addition, you should consider the price of each part. The average cost per injection molded part is between $1 and $5. If you want to reduce your costs and improve your production cycle, look into converting your design to injection molding.

Design considerations for injection molded parts

Injection molded parttInjection molded parts must meet certain design considerations to ensure quality and precision. Design considerations include proper material choice, process control, and tool design. In addition, designers must consider the tolerance ranges for the parts to be produced. These tolerances will differ from molder to molder, and designers should discuss their specific needs with their molders before they begin production. Designers must also consider possible revisions to the mold, such as making the part more or less tighter.
When designing injection molded parts, the designer should consider the thickness of each wall. This will minimize stresses that may arise due to uneven wall thickness. Parts with uneven wall thickness can develop sink marks, voids, and molded-in stresses. This can result in longer production time and increased cost. Moreover, irregular wall thickness can restrict material flow. To minimize these problems, designers should make the transitions between the different thicknesses smooth.
Another important design consideration is the use of bosses in injection molded parts. Bosses are typically used as points of assembly and attachment in injection molded parts. Bosses are cylindrical projections with holes for threaded inserts and other fastening hardware. Injection molded parts with bosses are generally able to accommodate multiple threaded inserts without stripping. These inserts are also durable and enable several cycles of assembly.
The thickness of the walls is another important consideration when designing injection molded parts. The thickness of walls will determine many key characteristics of the part. Careful consideration of this feature will prevent expensive mold modifications and delays. The nominal wall thickness should be determined based on the functional requirements of the part. Likewise, the minimum wall thickness should be set based on acceptable stress. If the walls are too thin, air will collect between them and compromise the functional performance of the part.

Material selection

Selecting the right material for your injection molded parts is an important part of the process. While there are many options, there are also many factors to consider. For instance, what kind of end product are you producing? Whether it’s a consumer part for your home or a complex part for the aerospace industry, you’ll need the right material for the job.
There are literally hundreds or thousands of types of plastic materials available for injection molding. One of the most common types is ABS, a polymer that has a high degree of structural strength and low cost. Another popular choice is polycarbonate, which offers excellent heat resistance and transparency. Alternatively, you can opt for Ultem, a high performance plastic that’s commonly used in medical and aerospace applications.
The process of designing plastic products involves a combination of art and science. The goal of this process is to create a high-quality product that meets the expectations of consumers. By doing this, you’ll reduce production costs and increase profits. It’s not an easy process, but it’s well worth the effort.
Injection molding is an efficient and versatile method of manufacturing medical devices. It can be done in high volumes and with high flexibility. In addition to this, it also offers a broad range of materials. This is important when your parts need to be made of different materials with unique physical properties. For example, if you’re producing toys, you’ll want to use Acrylonitrile Butadiene Styrene (ABS). ABS is also a great option for medical applications because it can withstand the high temperatures and pressures of medical environments.
When choosing plastic injection molding materials, keep in mind the weight and stiffness of the material. Some applications require hard plastics, while others require softer materials. In addition, the material’s flexibility will determine how much you can bend it.

Process

Injection molded parttInjection molding is a process in which plastic parts are formed by pressing melt into a mold. The process takes place in two stages. During the first step, the material is injected and heated, while the second stage is when the mold is opened and the part ejected. The part is then finished and ready for use.
The material used in injection molding is made from a variety of polymers. Common polymers include nylon, elastomers, and thermoplastics. Since 1995, the number of materials used in injection molding has increased by 750 percent. Some materials are newly developed while others are alloys of previously-developed materials. The selection of material primarily depends on the strength and function required by the final part. Also, the cost of the material is a critical factor.
The design of custom components for the molding process should be carried out by a skilled industrial designer. There are a number of design guidelines for plastic parts, which should be followed carefully to achieve high quality and dimensional accuracy. Failure to follow these guidelines can lead to undesirable results. Therefore, it is crucial to specify specific requirements for the parts before the process begins.
The process is reliable and highly repeatable, making it ideal for large-scale production. Injection molding also allows for the creation of multi-cavity injection mold parts, which can create several parts in one cycle. Other advantages of the injection molding process include low labor costs, minimal scrap losses, and low post-mold finishing costs.
Before beginning the full production run, technicians perform a trial run. In this test, they insert a small shot weight in the mould. Then, they apply a small holding pressure and increase the holding time until the gate freezes. Then, they weigh the part to check if it is right.

Reliability

Injection-molded parts are subject to a variety of defects. One of the most common is unwanted deformation. This may happen when the temperature of the mold is too high or there is not enough plastic injected into the mold. Another problem is millidiopter range distortion. This distortion is invisible to the naked eye, and cannot be detected by manual inspection. Regardless of the cause, preventing unwanted deformations is critical for the long-term performance of the part.
The process of creating a custom mould for a plastic component requires great skill. Creating a mould that is perfectly suited to the product is important, because a good mould is crucial in avoiding potential defects. Traditionally, this process relied on the skill of a toolmaker and trial-and-error methods. This slows down the process and increases the cost of production.
Another factor contributing to injection molded parts’ reliability is the high level of repeatability. Injection molding is ideal for high volume production, because parts are easily re-molded. However, the process can be prone to failure if there is no quality control. While most injection-molded parts will last for a long time, parts that are prone to wear will eventually fail.
Besides high level of consistency and reliability, injection-molded parts are also eco-friendly. Unlike other manufacturing methods, the injection molding process produces little to no waste. Much of the plastic left behind in the process can be recycled, making it a green alternative. Another benefit of this manufacturing method is automation, which helps reduce production costs. Overall, injection molding is a highly reliable and consistent product.
Injection molding requires precise measurements and a 3-D model. It is also important to check for wall uniformity and draft angles. Properly-designed parts can avoid deformations. If the wall thickness is too low, support ribs can be used. Proper draft angles are important to ensure that the part can be removed easily from the mold.

Cost

Injection molded parttThe cost of injection molded parts depends on many factors, including the complexity of the part and the mold design. Simpler designs, fewer CAD steps and simpler processes can help companies minimize costs. Another factor that affects the cost of injection molded parts is the geometry of the part. In general, complex geometries require more design work and tooling time. Additionally, thicker walls require more material than thin ones, which raises the cost of the part.
The amount of plastic used in the mold is also a key factor. Injection molding requires large quantities of material, so parts that are larger will require a larger mold. Larger parts are also more complex, so these require more detailed molds. A mold maker will be able to advise you on how to design your part to cut down on costs.
The next major factor affecting the cost of injection molded parts is the material of the mold. Most injection molds are made of steel, but the type and grade of steel used is important. Additionally, tight tolerances require molds with virtually wear-free interior cavities. Hence, higher-grade steel is required.
Another factor affecting the cost of injection molded parts is the price of mold tools. Depending on the size and complexity of the part, the cost of molding tools can vary from $10,000 to several hundred thousand dollars. Injection molding tooling is an integral part of the entire process and can add up to a significant portion of the overall cost of the part.
Draft angles are another factor that affects the cost of injection molded parts. A draft is an important design element as it allows for easy part separation and removal from the mold. Without a draft, it would be very difficult to remove a part after injection.
China Custom Plastic Molding PE PP PS PC PVC ABS Medical Plastic Parts Injection Molded Medical Parts     manufacturer China Custom Plastic Molding PE PP PS PC PVC ABS Medical Plastic Parts Injection Molded Medical Parts     manufacturer
editor by czh 2023-01-14