China manufacturer CNC Parts High Density Large Batch Customization Injection Plastic ABS Molded Part for Motorbike Parts

Product Description

CNC Parts High Density Large Batch Customization Injection Plastic ABS Molded Part for Motorbike Parts    

Product Information

Product Information:

 

1 Business Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Services
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Range: Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc
Agricultural machinery, electrical appliances, furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 etc.
2.Carbon Steel: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 etc.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, TEFLON, ABS…etc
9.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…etc
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, CHINAMFG Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-0.005mm
Accuracy Of Grinding:+/-0.005mm
Surface Roughness:Ra0.8
Parallelism:+/-0.005mm
Verticality:+/-0.005mm
Concentricity:0.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Treatment, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC System: 100% Inspection before shipment
13 Certificate ISO9001: 2015, SGS Factory Audit
14 Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Terms: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  3-7 Working Days
18 Transport Package:  Foam/wooden box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Price
High precision, high quality,  high accurancy
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service

Production Process

 

 

Company Profile

 

JieChen Precision Manufacturing Co., Ltd is a professional precision machining parts manufacturer. We specialize in precision machining parts processing, precision tooling, jig & fixture, automation equipment design and manufacturing.

Since its establishment in 2012, the company has been developing at a high speed. Now with big space workshop and many advanced production equipments and precision measure equipments.

Customers distributes to Europe and the United States, Japan, Germany, England and the mainland international CHINAMFG enterprises, the company has been focusing on human resources development and training, provide the broad development space for the employees.

Products covered the defense, aerospace, electronics, medical, semi-conductor, automation and other industries. With parts variety, high precision, large, medium batch processing parts, product precision reached 0.002 mm, in compliance with ISO, ASME, DIN, JIS quality systems.

JieChen Precision – Your Right Choice!

Quality Control Standards

 To consistently exceed customer expectations, qua lity control and assurance is achieved through

 Comprehensive written procedures and policies

 Fully equipped inspection department

 Detailed records of incoming raw materia

 Consistent calibration and labeling of inspection tools

 Analysis of root cause of non-conformances.

 Staff members being strongly encouraged to sugqest improvements in methods, materials and suppliers

Certifications

 

Application instructions

Packaging & Shipping

FAQ

 

Q: Are you trading company or manufacturer ?
A: We are direct factory with experienced engineers and employees as well as well-organized workshop.

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?
A: Yes,  the sample fee depends on the product geometry, and the fee will be returned to your bulk order.

Q: How long can I get the sample?
A: Depends on your part geometry, normally within 3-7 days.

Q: How long is your delivery time?
A: Sample 3-7days; Mass production order 7-45 days depends on quantity and part complexity.

Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

Q: What’s kinds of information you need for a quote?
A: Kindly please provide the product 2D drawing with PDF or DWG format and 3D drawings  with STEP or IGS or X_T format, and other requirements like: surface treatment, quantity…etc.

Q: What is your standard PO procurement process flow?
A: Prototyping —-> FA approval —-> Quality Control Plan —> Manufacturing Process Instruction —> Batch Production —> Inspection —> Shipping

Q: What shall we do if we do not have drawings?
A. Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Height, Width), CAD or 3D file will be made for you if placed order.

Q: Will my drawings be safe after sending to you?
A: Yes, we can CHINAMFG the NDA before got your drawing and will not release to the third party without your permission

Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which
show the machining progress

Q: How to enjoy the OEM services?
A: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation
to you, after your agreement, we produce for you.

If you have another question, pls feel free to contact us 

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Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Magnesium Alloy
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, Medical Spare Part, Telecommunication Part
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

Can you provide examples of products or equipment that incorporate injection molded parts?

Yes, there are numerous products and equipment across various industries that incorporate injection molded parts. Injection molding is a widely used manufacturing process that enables the production of complex and precise components. Here are some examples of products and equipment that commonly incorporate injection molded parts:

1. Electronics and Consumer Devices:

– Mobile phones and smartphones: These devices typically have injection molded plastic casings, buttons, and connectors.

– Computers and laptops: Injection molded parts are used for computer cases, keyboard keys, connectors, and peripheral device housings.

– Appliances: Products such as televisions, refrigerators, washing machines, and vacuum cleaners often incorporate injection molded components for their casings, handles, buttons, and control panels.

– Audio equipment: Speakers, headphones, and audio players often use injection molded parts for their enclosures and buttons.

2. Automotive Industry:

– Cars and Trucks: Injection molded parts are extensively used in the automotive industry. Examples include dashboard panels, door handles, interior trim, steering wheel components, air vents, and various under-the-hood components.

– Motorcycle and Bicycle Parts: Many motorcycle and bicycle components are manufactured using injection molding, including fairings, handle grips, footrests, instrument panels, and engine covers.

– Automotive Lighting: Headlights, taillights, turn signals, and other automotive lighting components often incorporate injection molded lenses, housings, and mounts.

3. Medical and Healthcare:

– Medical Devices: Injection molding is widely used in the production of medical devices such as syringes, IV components, surgical instruments, respiratory masks, implantable devices, and diagnostic equipment.

– Laboratory Equipment: Many laboratory consumables, such as test tubes, petri dishes, pipette tips, and specimen containers, are manufactured using injection molding.

– Dental Equipment: Dental tools, orthodontic devices, and dental prosthetics often incorporate injection molded components.

4. Packaging Industry:

– Bottles and Containers: Plastic bottles and containers used for food, beverages, personal care products, and household chemicals are commonly produced using injection molding.

– Caps and Closures: Injection molded caps and closures are widely used in the packaging industry for bottles, jars, and tubes.

– Thin-Walled Packaging: Injection molding is used to produce thin-walled packaging products such as trays, cups, and lids for food and other consumer goods.

5. Toys and Games:

– Many toys and games incorporate injection molded parts. Examples include action figures, building blocks, puzzles, board game components, and remote-controlled vehicles.

6. Industrial Equipment and Tools:

– Industrial machinery: Injection molded parts are used in various industrial equipment and machinery, including components for manufacturing machinery, conveyor systems, and robotic systems.

– Power tools: Many components of power tools, such as housing, handles, switches, and guards, are manufactured using injection molding.

– Hand tools: Injection molded parts are incorporated into a wide range of hand tools, including screwdrivers, wrenches, pliers, and cutting tools.

These are just a few examples of products and equipment that incorporate injection molded parts. The versatility of injection molding allows for its application in a wide range of industries, enabling the production of high-quality components with complex geometries and precise specifications.

Are there specific considerations for choosing injection molded parts in applications with varying environmental conditions or industry standards?

Yes, there are specific considerations to keep in mind when choosing injection molded parts for applications with varying environmental conditions or industry standards. These factors play a crucial role in ensuring that the selected parts can withstand the specific operating conditions and meet the required standards. Here’s a detailed explanation of the considerations for choosing injection molded parts in such applications:

1. Material Selection:

The choice of material for injection molded parts is crucial when considering varying environmental conditions or industry standards. Different materials offer varying levels of resistance to factors such as temperature extremes, UV exposure, chemicals, moisture, or mechanical stress. Understanding the specific environmental conditions and industry requirements is essential in selecting a material that can withstand these conditions while meeting the necessary standards for performance, durability, and safety.

2. Temperature Resistance:

In applications with extreme temperature variations, it is important to choose injection molded parts that can withstand the specific temperature range. Some materials, such as engineering thermoplastics, exhibit excellent high-temperature resistance, while others may be more suitable for low-temperature environments. Consideration should also be given to the potential for thermal expansion or contraction, as it can affect the dimensional stability and overall performance of the parts.

3. Chemical Resistance:

In industries where exposure to chemicals is common, it is critical to select injection molded parts that can resist chemical attack and degradation. Different materials have varying levels of chemical resistance, and it is important to choose a material that is compatible with the specific chemicals present in the application environment. Consideration should also be given to factors such as prolonged exposure, concentration, and frequency of contact with chemicals.

4. UV Stability:

For applications exposed to outdoor environments or intense UV radiation, selecting injection molded parts with UV stability is essential. UV radiation can cause material degradation, discoloration, or loss of mechanical properties over time. Materials with UV stabilizers or additives can provide enhanced resistance to UV radiation, ensuring the longevity and performance of the parts in outdoor or UV-exposed applications.

5. Mechanical Strength and Impact Resistance:

In applications where mechanical stress or impact resistance is critical, choosing injection molded parts with the appropriate mechanical properties is important. Materials with high tensile strength, impact resistance, or toughness can ensure that the parts can withstand the required loads, vibrations, or impacts without failure. Consideration should also be given to factors such as fatigue resistance, abrasion resistance, or flexibility, depending on the specific application requirements.

6. Compliance with Industry Standards:

When selecting injection molded parts for applications governed by industry standards or regulations, it is essential to ensure that the chosen parts comply with the required standards. This includes standards for dimensions, tolerances, safety, flammability, electrical properties, or specific performance criteria. Choosing parts that are certified or tested to meet the relevant industry standards helps ensure compliance and reliability in the intended application.

7. Environmental Considerations:

In today’s environmentally conscious landscape, considering the sustainability and environmental impact of injection molded parts is increasingly important. Choosing materials that are recyclable or biodegradable can align with sustainability goals. Additionally, evaluating factors such as energy consumption during manufacturing, waste reduction, or the use of environmentally friendly manufacturing processes can contribute to environmentally responsible choices.

8. Customization and Design Flexibility:

Lastly, the design flexibility and customization options offered by injection molded parts can be advantageous in meeting specific environmental or industry requirements. Injection molding allows for intricate designs, complex geometries, and the incorporation of features such as gaskets, seals, or mounting points. Customization options for color, texture, or surface finish can also be considered to meet specific branding or aesthetic requirements.

Considering these specific considerations when choosing injection molded parts for applications with varying environmental conditions or industry standards ensures that the selected parts are well-suited for their intended use, providing optimal performance, durability, and compliance with the required standards.

Can you explain the advantages of using injection molding for producing parts?

Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:

1. High Precision and Complexity:

Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.

2. Cost-Effective Mass Production:

Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.

3. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.

4. Strength and Durability:

Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.

5. Minimal Post-Processing:

Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.

6. Design Flexibility:

Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.

7. Rapid Prototyping:

Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.

8. Environmental Considerations:

Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.

In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.

China manufacturer CNC Parts High Density Large Batch Customization Injection Plastic ABS Molded Part for Motorbike Parts  China manufacturer CNC Parts High Density Large Batch Customization Injection Plastic ABS Molded Part for Motorbike Parts
editor by CX 2024-01-16