China manufacturer Plastic Injection Mould Parts Custom Processing Service Products Abs Shell Injection Molding injection mould parts and functions

Shaping Mode: Plastic Injection Mould
Product Material: Plastic
Product: others
Port: HangZhou

Product Details

Quick Review
Place of OriginZheJiang , ChinaBrand NameHJ mold
Mold NumberHMM002Shaping MoldPlastic Injedtion mold
Product MaterialothersProductothers
Mold BaseLKM, HASCO, DME, etc.Mold SteelNAK80, ASSAB8407, S136, 718H, 738H, etc.
Process:Injection molding processTolerance:0.01-0.05mm
Mold Cavity:Single cavity mold or Multi cavities moldFinish:Texture, polish, panting, etc.
Runner:Hot runner, Cold runner, etcProduct Resin:PA6 GF30, GF33, PA66, Nylon
Mold Life:100K – 1Million shotsProduct Name:Custom plastic injection molding
Supply Ability
supply ability65 sets / month
Package & Delivery
Packing detailsVacuum packaging in wooden box, pack the CZPT according to the shipping way,different packaging details for sea, air and land transportation.All the CZPT components are provided and packed in separated box with clear makring.Plastic samples are shipped together, Toolbook provided.
PortShenZhen
Lead TimeQuantities1-1>1
Est. Time(days)30To be negotiated
OEM product service molded parts custom plastic injection molding Products Description
Specification
Product rangeMold design, mold making and injection molded plastic parts production
ProcessingMold making fabrication, Injection molding, etc.
MaterialABS, PP, PPS, PC, PE, POM, PMMA, PEEK, PS, HDPE, TPE,TPU, PBT, SAN, etc.
Surface finishPolishing finish,Texture Finish, High glossy, Painting, Slik print, Rubber Painting, etc.
ColorPANTONE/RAL color
DimensionAccording to customer drawing
Mold StandardDME, LKM, FUTA, HASCO, etc.
AdvantagesSenior designer, Engineer speaking English, Competitive price, On time delivery.
Mould Baseas per customer’s requirement.
Tolerance0.01~0.05mm;
Delivery timeMold making 3 weeks and more, injection parts 5-15 days depend on the quantity.
File FormatSolidworks, Pro/Engineer, Auto CAD, PDF, JPG
Quality ControlConducted by ISO9001 System & PPAP Quality control documents
InspectionIQC, IPQC, FQC, OQC
ApplicationAll kinds of plastic injection parts, complicate plastic parts.
ServiceCooperated with Europe, America countries more than 10 years, 300 sets of injectio molds are made for abroad customers every yearaveragely.
Company Profile We are a company named HuaJun Precision Technology Co, Ltd. Be called “ HJ precision” for short. Our vision is to provide one-stop-shop service (customized cnc machining parts, plastic mold and injection molding) at an economical reach for the hardware and plastic industry. We are equipped with best design &; development facility, quality machine tools, and inspection equipment’s for providing consistent performance as per customer requirements at very competitive price. Packing & ShippingWe will pack the plastic parts and mold according to the different shipping way, different packaging details for sea, air and land transportation. If customer order export injection mold, all the mold components are provided and packed in separated box with clear makring. Before mold shipping, will run 4 hours to ensure customer can start production once receive our injection mold, plastic samples and toolbook specificaion inlcuded all drawing are sent together with the injection mold. For the plastic injection molded parts, will be packed with bag, bubble bag, carton, good quality pallet to protect the plastic products. Why CHoose US ?When we offer total solutions, we are offering customers the possibility of integrating the full supply chain needs for machined parts and plastic parts requiring high quality and high precision.Keeping everything simple – with the skills and engineering tools to provide the flexible solutions that our customers want.Our expert knowledge of the precision engineering industry’s techniques and technologiesenables us to offer our customers the highest level of machining. Through our innovative supply and warehousing solutions we’reable to adapt to our customers’ diverse and demanding supply chain requirements.Driven to find solutionsFinding solutions is what drives us – give us a precision engineering problem, no matter how complex, and we will get stuck rightin and solve it. If you have been let down by another engineering company on a difficult job, we’d love to help. FAQQ1. Are you a factory or trade company?We are a factory located in No.5, Guihua Road, Tangxia Yong Community, Songgang Town, Baoan District, HangZhou. China. Welcometoour factory for inspection.Q2. What kind of production service do you provide?We provide all services for plastic injection mold making included part analysis, moldflow, mold design, mold manufacturing,plastic injection molding, etc.Q3. What type of mold do you make?We can make different kind of molds like single cavity, multi cavity mold, 2 shot mold, overmould, insert molding, etc.Q4. How about the lead time?Molds : 3-6 weeksMolding : 1-4 weeksQ5. What documents or data are required for a quote?It’s better please provide 3D files of the plastic product, resin, quantity of the injection parts, color and surface treatmentcustomer need. Q6. How long should we take for a quotation?This is depending by the mold quantities, normally for 1 mold, we are CZPT to quote within 24 hours.Q7. What is payment term in YF mold?Mould: 40% prepaid, 30% after the first trial sample is confirmed receipt, 30% balance before mold shipping or the CZPT isfinished.Molding parts: 30% prepaid, balance T/T before shipment.

Advantages of Injection Moulding

Whether you’re considering an injection molded part for your next project or need to replace an existing one, there are a few factors you should consider. These include design, surface finishes, tooling costs, and material compatibility. Understanding these factors can help you make the right decision. Read on to learn more about the advantages of injection molding and how to get started.

Design factors

Injection molded parttOne of the most critical design factors for injection molded parts is the wall thickness. The wall thickness affects many key characteristics of the part, from its surface finish to its structural integrity. Proper consideration of this factor can prevent costly delays due to mold issues or mold modifications. To avoid this problem, product designers must carefully consider the functional requirements of the part to determine the minimum and nominal wall thickness. In addition, they must also consider acceptable stress levels, since parts with excessively thin walls may require excessive plastic pressure and may create air traps.
Another factor to consider when designing a part is its ejection and release capabilities. If the part is released from the mold, the tools should be able to slide the plastic out. Injection molds usually have two sides, one of which is ejectable, and another that remains in the mold. In some cases, special features are required to prevent part release, such as a ramp or a gusset. These design features can increase the design flexibility, but they can also increase the cost of the mold.
When designing injection molded parts, the engineering team first determines the key design elements. These elements will make sure the injection process goes as smoothly as possible. This includes factors like wall thickness, rib design, boss design, corner transition, and weld line, among others. The engineering team will then perform a design for manufacturability analysis and, if all is well, can start building and testing the mold.

Material compatibility

Several factors can affect material compatibility of injection molded parts. When molding plastic parts, it is important to choose a material that is compatible with the part’s intended purpose. Many injection molding processes require that the two main plastic materials used are compatible with each other. This is the case in overmolding and two-shot injection molding.
The material you use to make an injection molded part will significantly impact the tolerance of the finished product. This is why material selection is as important as the design of the part. Many types of plastic resins can be used for injection molding. In addition, many of these resins can be modified or strengthened by adding additives, fillers, and stabilizers. This flexibility allows product teams to tailor the material to achieve desired performance characteristics.
One of the most common thermoplastics is polypropylene. It is extremely durable and has good impact strength and moisture resistance. This material is also recyclable and does not react with food.

Tooling costs

One of the largest costs for manufacturing injection molded parts is tooling. For an OEM, tooling costs can range from $15K per part for a simple part to $500K for a mold with complex geometry. Tooling costs vary based on the type of steel used and the production volume of the part.
To get a reasonable estimate, companies should have a final design, preliminary design, and sample part to hand when requesting quotes. The dimensions and complexity of the cavity in a mold are crucial in determining the tooling cost, as are the part tolerances. Part tolerances are based on the area covered by the part and its functions within the mold.
The type of mold you need can also impact your tooling costs. Injection molding machines can accommodate many different kinds of molds. Some molds are made from a single mold, while others require multiple molds. Some molds can be complicated, making them unmanufacturable, which in turn drives up the cost of tooling.
The costs for tooling for injection molding are not well known, but they do add up quickly. Many product development teams tend to consider the cost of the injection molding process in terms of direct materials, machine time, and labor, but that cost model often fails to take into account additional components.

Surface finishes

Injection molded parttSurface finishes on injection molded parts are often used to mask defects, hide wear and tear, or enhance a product’s appearance. These finishes can also be useful when the product will come in contact with people’s hands. The surface texture you choose will depend on your desired functionality as well as the way you want to use the product. Generally, rougher textures provide better grip while masking minor molding imperfections. However, they can also make a product more difficult to release from the mold. This means that you may have to increase the draft angle of the mold. In order to get the best surface finish, the toolmaker and product designer must collaborate closely early in the design process.
There are several different surface finishes that can be used for injection molded parts. One type is known as the B-grade finish, and is compatible with a wide variety of injection molding plastics. Another type of finish is called a stone polishing process, and is ideal for parts that have no aesthetic value.

Overhangs

The injection moulding industry refers to overhangs on injection molded parts as “undercuts,” and these can lead to design instability. To minimize undercuts, the design must be parallel to the part’s surface. If an undercut is present, a zigzag parting line can be used.
The overhang is typically a few millimeters shorter than the surface of the mold. It is generally made from a lower-cost plastic material than the part’s surface area. The material used for the overhang should have sufficient strength to fulfill its function. An overhang will also help to prevent the piece from deforming or cracking.
Injection molding can create overhangs around the perimeter of a part. Overhangs are not always necessary; they can be added to parts as desired. Adding an overhang, however, will add substantial tooling costs. As a result, it is better to minimize the overall thickness of a design. However, in some cases an overhang can be useful to make the part look more attractive.
For parts with complex geometries, there are a few options for overhangs. Some manufacturers use side-action molds to form more complex shapes.

CNC machining

CNC machining of injection molded parts is a process that helps manufacturers achieve precise surfaces and shapes for their products. This process typically begins with the milling of the tooling, which is typically made of aluminum or steel. This tooling is then placed in a CNC mill. This machine carves the negative of the final plastic part, making it possible to achieve specific surface finishes. The process can be adapted to create a part with a complex structure or special features.
CNC machining allows the manufacturer to produce high-performance parts. This is possible because MIM parts do not experience induced stresses or internal pressure during the manufacturing process. Furthermore, the parts produced by MIM are more durable than CNC parts. Despite their advantages, CNC machining has its limitations, especially when it comes to design freedom and intricacy. This factor is largely dependent on the software used by the manufacturer or designer.
One drawback of CNC machining is its higher cost. Compared to injection molding, CNC machining is more expensive per part. The reason is that the initial mold cost is relatively high and is spread over a large number of parts. Once the injection molding process has been completed, the cost of the parts produced by this process becomes more competitive with those produced by machined parts. However, the cost gap increases with the volume of parts produced. This cost crossover generally occurs in quantities of at least 100 parts and can reach a maximum of 5000 parts.

Production volume

Injection molded parttThe production volume of injection molded parts varies depending on the material being used. Large volumes of parts are expensive to produce, while small quantities can be produced for low cost. Injection molding requires a precise mold, which is CNC-machined from tool steel or aluminum. The mold has a negative of the part that is injected, a runner system, and internal water cooling channels to aid in cooling the part. Recent advances in 3D printing materials have made it possible to produce molds for low-volume injection molding. Previously, this was not financially viable due to the high cost of traditional mold making.
A mold is used to produce plastic parts. The molding process is very fast, with each cycle taking anywhere from 30 seconds to 90 seconds. After a part is molded, it is removed from the mold and placed on a holding container or conveyor belt. Injection molded parts are generally ready for use right away and require minimal post-processing. Injection molded parts have a similar design to a photograph, since the geometry is directly transferred to the part’s surface texture.
When selecting a plastic mold, it is important to determine the volume that the part will be produced at. If the volume is low, softer plastics may be used. However, as the part is molded over, its performance characteristics may degrade. In low-volume production, it is important to consider the overall complexity of the part. This includes the part’s draft, wall thickness, and surface finish.
China manufacturer Plastic Injection Mould Parts Custom Processing Service Products Abs Shell Injection Molding     injection mould parts and functionsChina manufacturer Plastic Injection Mould Parts Custom Processing Service Products Abs Shell Injection Molding     injection mould parts and functions
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