China Plastic Injection Parts with Optical Transceiver and Computer with Great quality

Item Description

Plastic Injection Components with optical transceiver and laptop

Business Profile

As a 1-stop OEM/ODM services supplier, ELMAX has usually been committing to the engineering of stamping and plastic injection molding Focusing on tooling and mass manufacturing of Stamping components, Injection-molded plastic areas and Insert-molding elements. The goods range is inclusive of hardware stamping elements, metal stamping,  sheet stamping,plastic injection areas utilized for safety digital camera/ CCTV digital camera, optical transceiver and varies of relays. The principal customers of ELMAX are domestic well-known businesses and companions will come from all of the entire world specifically from Europe/America, such as FINISA, PVS, Amphenol,TTI and so on. 

Plastic injection workshop

INJECTION MOLDING Gear
Merchandise Title SPECIFICATION Amount(Established)
American Clamyron Horizontal injection molding equipment 250T 1
American Clamyron Horizontal injection molding equipment 160T 1
ZheJiang Yizhan precision Horizontal injection molding equipment 110T 1
Sumitomo Precision Electrical Injection Moldig Device 75T three
Nissei Precision Electric Injection Moldig Device 50T four
Xihu (West Lake) Dis. Large Pace Precision Vertical Injection Molding Device 55T 2
Xihu (West Lake) Dis.g Servo Manipulator   15
3-in-1 baking substance suction machine   8
Constant temperature hopper   10
Color mixing and feeding equipment for injection molding   5
Whole 12 sets

 

Product Type injection molding
Mould content Plastic CZPT material: P20 metal, 718, 2738, H13, NAK80,  2343, S136
Merchandise Content offered Ab muscles, PP, PA, PMMA, Computer, PE,  LCP, PA+GF, etc
Product’s measurement obtainable Minimum: .05×0.05×0.05mm
Maximum: 180x180x70mm
Purposes optical fiber transceiver/computer
Shipping and delivery time 20-25 functioning days,Mass generation: 2-3 weeks
Bare minimum order Little orders can be recognized
Generation capability 20 sets/thirty day period
Shipment by Categorical: DHL, FedEx, UPS, EMS, etc
by air transportation
by sea transport

High quality guiding principle

Good quality is the lifeblood of an enterprise, and clients are permanently mentors.

FAQ:

1: Q: Can you introduce your doing work approach and your advantages?

A: Many thanks for your question, very first we will inquire for your drawing, requirement, QTY and a lot more comprehensive info to comprehend your demand and our engineer can provide the best solution in accordance to these technical specs. Sometimes we will offer you the composition enhancement program when we uncover any situation with your style or any recommendation to maintain the price down. Then we can start off CZPT design and fabrication when the price tag settles down, and shipping and delivery time is authorized. About our feature, we would like to say a hundred% quality assurance and advantage facilities can give you powerful assist and our skilled service will direct you to make great progress on this task.

2: Q: Can you make certain your creation lead time and steady high quality in a prolonged-term relationship?

A: Of system. Besides for the Chinese New Yr vacation, our cargo is always on schedule since our scientific perform preparations, powerful manufacturing competence, and our trustworthy worker.

Thanks for your consideration, why not ship us your inquiry now?

Warranty: 6 Months
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Single Cavity
Plastic Material: PA
Process Combination Type: Single-Process Mode

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Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

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Customization:

###

INJECTION MOLDING EQUIPMENT
ITEM NAME SPECIFICATION QUANTITY(SET)
American Clamyron Horizontal injection molding machine 250T 1
American Clamyron Horizontal injection molding machine 160T 1
Taiwan Yizhan precision Horizontal injection molding machine 110T 1
Sumitomo Precision Electric Injection Moldig Machine 75T 3
Nissei Precision Electric Injection Moldig Machine 50T 4
Dayu High Speed Precision Vertical Injection Molding Machine 55T 2
Tianxing Servo Manipulator   15
Three-in-one baking material suction machine   8
Constant temperature hopper   10
Color mixing and feeding machine for injection molding   5
TOTAL 12 sets

###

Product Type injection molding
Mould material Plastic mould material: P20 steel, 718, 2738, H13, NAK80,  2343, S136
Product Material available ABS, PP, PA, PMMA, PC, PE,  LCP, PA+GF, etc
Product’s size available Minimum: 0.05×0.05×0.05mm
Maximum: 180x180x70mm
Applications optical fiber transceiver/computer
Delivery time 20-25 working days,Mass production: 2-3 weeks
Minimum order Small orders can be accepted
Production capacity 20 sets/month
Shipment by Express: DHL, FedEx, UPS, EMS, etc;
by air transport;
by sea transport
Warranty: 6 Months
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Single Cavity
Plastic Material: PA
Process Combination Type: Single-Process Mode

###

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

INJECTION MOLDING EQUIPMENT
ITEM NAME SPECIFICATION QUANTITY(SET)
American Clamyron Horizontal injection molding machine 250T 1
American Clamyron Horizontal injection molding machine 160T 1
Taiwan Yizhan precision Horizontal injection molding machine 110T 1
Sumitomo Precision Electric Injection Moldig Machine 75T 3
Nissei Precision Electric Injection Moldig Machine 50T 4
Dayu High Speed Precision Vertical Injection Molding Machine 55T 2
Tianxing Servo Manipulator   15
Three-in-one baking material suction machine   8
Constant temperature hopper   10
Color mixing and feeding machine for injection molding   5
TOTAL 12 sets

###

Product Type injection molding
Mould material Plastic mould material: P20 steel, 718, 2738, H13, NAK80,  2343, S136
Product Material available ABS, PP, PA, PMMA, PC, PE,  LCP, PA+GF, etc
Product’s size available Minimum: 0.05×0.05×0.05mm
Maximum: 180x180x70mm
Applications optical fiber transceiver/computer
Delivery time 20-25 working days,Mass production: 2-3 weeks
Minimum order Small orders can be accepted
Production capacity 20 sets/month
Shipment by Express: DHL, FedEx, UPS, EMS, etc;
by air transport;
by sea transport

Importance of Wall Thickness in Injection Molded Parts

When designing injection molded parts, it is important to keep the wall thickness uniform. Uneven wall thickness can lead to warping and sinking. To minimize these problems, injection molded parts should have a wall thickness of 40 to 60 percent of the adjacent wall. The thickness of the wall should also fit within the range recommended for the resin that is being used. If the wall thickness is too thick, it should be cored out. Unnecessary wall thickness alters the dimensions of the part, reduces its strength, and may require post-process machining.

Designing out sharp corners on injection molded parts

Injection molded parttDesigning out sharp corners on injection molded components can be a challenging process. There are several factors to consider that impact how much corner radius you need to design out. A general rule is to use a radius that is about 0.5 times the thickness of the adjacent wall. This will prevent sharp corners from occurring on a part that is manufactured from injection molding.
Sharp corners can obstruct the flow of plastic melt into the mold and create flaws on parts. They can also cause stress concentration, which can compromise the strength of the part. To avoid this, sharp corners should be designed out. Adding radii to the corners is also an effective way to avoid sharp angles.
Another common problem is the presence of overhangs. Injection molding parts with overhangs tend to have side-action cores, which enter from the top or bottom. As a result, the cost of making these parts goes up quickly. Moreover, the process of solidification and cooling takes up more than half of the injection molding cycle. This makes it more cost-effective to design parts with minimal overhangs.
Undercuts on injection molded parts should be designed with a greater radius, preferably one or two times the part’s wall thickness. The inside radius of corners should be at least 0.5 times the wall thickness and the outside radius should be 1.5 times the wall thickness. This will help maintain a consistent wall thickness throughout the part. Avoiding undercuts is also important for easy ejection from the mold. If undercuts are present, they can cause a part to stick inside the mold after it has cooled.
Keeping wall thickness uniform is another important issue when designing plastic parts. Inconsistent wall thickness will increase the chance of warping and other defects.

Adding inserts to injection molded parts

Adding inserts to injection molded parts can be a cost-effective way to enhance the functionality of your products. Inserts are usually manufactured from a wide range of materials, including stainless steel, brass, aluminum, bronze, copper, Monel, nickel/nickel alloy, and more. Selecting the right material for your parts depends on the application. Choosing the correct material can help prevent defects and keep production cycles short. The insert material should be durable and resist deformation during the injection molding process. It must also be thin enough to provide the desired grip and have a proper mold depth.
The benefits of adding inserts to injection molded parts include the ability to design parts with unique shapes. These parts can be aesthetically pleasing, while still remaining durable and resistant to wear and tear. In addition, insert molding allows products to have a good external finish. In addition to being cost-effective, insert molding is considered a more efficient manufacturing method than other conventional methods.
Adding inserts to injection molded parts is an excellent way to enhance the strength and performance of your products. There are many different types of inserts, including threaded nuts, bushings, pins, and blades. Some types are even available with knurled outer surfaces that help them adhere to plastic.
In addition to being cost-effective, insert molding is environmentally friendly and compatible with many types of materials. Typical inserts are made of metal or plastic. Depending on the application, stiffening inserts may also be made from wood.

Importance of uniform wall thickness

Injection molded partThe uniformity of wall thickness is an essential factor in the plastic injection molding process. It not only provides the best processing results, but also ensures that the molded part is consistently balanced. This uniformity is especially important for plastics, since they are poor heat conductors. Moreover, if the wall thickness of an injection molded part varies, air will trap and the part will exhibit a poorly balanced filling pattern.
Uniform wall thickness also helps reduce shrinkage. Different materials have different shrinkage rates. For instance, thick parts take longer time to cool than thin ones. As the part’s thickness increases, cooling time doubles. This relationship is due to the one-dimensional heat conduction equation, which shows that heat flows from the center of the part toward the cooling channel. However, this relationship does not hold for all types of plastics.
The general rule for maintaining uniform wall thickness in injection molded parts is that walls should be no thicker than 3mm. In some cases, thicker walls can be used, but they will significantly increase production time and detract from the part’s aesthetic appeal and functionality. Furthermore, the thickness of adjacent walls should be no thicker than 40-60% of each other.
The uniformity of wall thickness is critical to the overall quality and efficiency of the injection molding process. An uneven wall thickness can cause twisting, warping, cracking, and even collapse. A uniform wall thickness also reduces residual stress and shrinkage. Injection molded parts are more stable when the wall thickness is uniform.
An injection molded part with thick walls can be problematic, especially when the molded parts are shaped like a cube. A non-uniform wall thickness can result in problems and costly retooling. Fortunately, there are solutions to this problem. The first step is to understand the problem areas and take action.

Using 3D printing to fabricate molds

splineshaftThe use of 3D printed molds allows manufacturers to manufacture a wide range of injection molded parts. However, 3D-printed molds are not as strong as those made from metallic materials. This means that they do not withstand high temperatures, which can degrade them. As such, they are not suitable for projects that require smooth finishing. In order to reduce this risk, 3D-printed molds can be treated with ceramic coatings.
Using 3D printing to fabricate injection molds can help reduce costs and lead times, allowing manufacturers to bring their products to market faster. This process also has the advantage of being highly efficient, as molds made using 3D printing can be designed to last for many years.
The first step in fabricating an injection mold is to design a design. This design can be complex or simple, depending on the part. The design of the mold can be intricate. A simple example of a mold would be a red cup, with an interior and exterior. The interior portion would have a large cone of material protruding from the other side.
Injection molding is an effective way to produce thousands of parts. However, many engineering companies do not have access to expensive 3D printers. To solve this problem, companies should consider using outside suppliers. In addition to speeding up the manufacturing process, 3D printing can reduce the cost of sample parts.
Plastic injection molding still remains the most popular method for high volume production. However, this process requires a large up-front capital investment and takes a while to adapt. Its advantages include the ability to use multiple molds at once, minimal material wastage, and precision dosing. With an increasing number of materials available, 3D printing can be a smart option for companies looking to manufacture a variety of plastic parts.
China Plastic Injection Parts with Optical Transceiver and Computer     with Great quality China Plastic Injection Parts with Optical Transceiver and Computer     with Great quality
editor by czh 2022-12-19