China wholesaler OEM Professional Products Injection Molded Silicone Rubber Compression Molding Parts

Product Description

OEM Professional Products Injection Molded Silicone Rubber Compression Molding parts

 

Product Parameters

Brand Name Silicone Molding Products(Customized)
Material 100% silicone
color Transparent, white or other customized colors  
Place of Origin china
Working Temperature – 60°C to +260°C
Features Can bear High temperature and High Pressure  
Size As your requirement
Application Water dispenser,Fish tank ,Medical equipment, Coffee machine, Food and Beverage, Air and Gas lines, Chemical lines, Laboratory and reserch, Protective jacketing, Water and Fluid lines.  

 

Product Description

Feature
1. The flexibility and anti-aging capability is very good. 
2. Rubber seal could stop air, water and dust enter the machine system, which could protect the machine or parts to be healthy and working well.
 
Application
Widely used in various kinds of industries, including auto parts, doors, windows, containers,machines, control cabinets, construction, ship industries etc.

 

Packaging & Shipping

Packing Type  Customized package
Packing Material Inner PE film wrapped over each roll + outer woven bag ( 3~4 rolls/bag) or outer carton box (one roll/carton box), palletized for extra reinforcement if necessary
Shipping Marks Neutral packing with printed marks.
Freight  Sea (FCL & LCL) or air freight
Delivery Time Shipped out within 1-7 days after receiving PO and payment(for new customer).

 

Company Profile

 

 

HangZhou Xihu (West Lake) Dis.xin Technology company founded in 2015Y, the factory located in HangZhou HangZhou district. The company specializes in the production of silicone tube, silicone strip, silicone foam pad and various specifications of silicone molded parts and other silica gel products, widely used in food, medicine, daily chemical, hardware and other industries.

HangZhou Xihu (West Lake) Dis.xin complies with the development of the global silicone product industry, and provides the majority of new and old customers with high quality and low price, which received unanimous praise from customers. Based years of rich experiences in production and R&D silicone products, in line with “strives for the survival by the quality, seek development by service” business philosophy, HangZhou Xihu (West Lake) Dis.xin improved the production technology, equipment and management concept continuously. HangZhou Xihu (West Lake) Dis.xin currently has 5 silicone extrusion lines each with 12 CHINAMFG drying tunnel, 10 sets silicone molding machine with total 20, 4 group liquid silicone injection machine, and the senior engineers and technicians with 28 person.

Embracing change and following the trend, HangZhou Xihu (West Lake) Dis.xin established the New Energy Business Division in March 2571, which is a subsidiary of HangZhou Xihu (West Lake) Dis.xin Technology Co., Ltd. It is a high-tech enterprise integrating product research and development, production, sales and after-sales service. With the keen market sense of smell and strong sense of crisis management, based on the unique market advantage, HangZhou Xihu (West Lake) Dis.xin is facing a new fasting development, and gradually into a global competitive and influential ribbon cable series products (including wiring harness, terminals, test board, etc. ).

HangZhou Xihu (West Lake) Dis.xin is a integrit, pragmatic, innovative and enterprising company. It pays high attention to cultivate comprehensive talents with innovative consciousness and enterprising spirit. Talent is the growing capital of the enterprise, Xihu (West Lake) Dis.xin kept going on improving the rules and regulations, and always brought the talents into full use and best use in order to maintain the enterprise long-term development.

Looking CHINAMFG to the future, under the innovative business marketing operation mode, Xihu (West Lake) Dis.xin technology will maintain the original intention, and keep the principle of “people-oriented, customer first” to make sure the company direct to specialization, standardization, and internationalization. Our goal is to provide competitive & quality products and services to our customers, and we are seeking for long time business cooperation and aiming for CHINAMFG business relations with our customers worldwide.

 

 

 

FAQ

Q1: Do you have your own factory?
A:Yes, we have our own factory established more than 12 years.

Q2: Silicone seems to be more expensive than other rubber, why is this?
A: Silicone is more expensive than most rubber types because it is a speciality high performance
polymer with outstanding qualities. It is made in relatively low quantities and requires expensive
and complicated primary manufacturing facilities.

Q3: What is the difference between ‘curing’ and ‘vulcanization’?
A: The terms curing and vulcanization essentially describe the same thing – the transformation of
the polymer into a cross-linked rubber.

Q4: Why is silicone used in food applications?
A: Silicone rubber is among a number of rubber types that can be used in contact with food. It has
the advantage of being a low taint non-toxic material.

Q5: Do you provide sample? Is it for free or not?
A: Yes, if we have it in stock we can offer the sample for free, while you need to pay for the freight
cost to your country.

Q6: When can you launch delivery after I placed order?
A: If there is stock, 2-5 days; if not, 15-30 days depends on the quantity.

 

 

 

Material: Organic Silicone
Application: Household, Medical, Industrial, Agricultural
Certification: ISO, FDA, REACH, RoHS
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

What are the typical tolerances and quality standards for injection molded parts?

When it comes to injection molded parts, the tolerances and quality standards can vary depending on several factors, including the specific application, industry requirements, and the capabilities of the injection molding process. Here are some general considerations regarding tolerances and quality standards:

Tolerances:

The tolerances for injection molded parts typically refer to the allowable deviation from the intended design dimensions. These tolerances are influenced by various factors, including the part geometry, material properties, mold design, and process capabilities. It’s important to note that achieving tighter tolerances often requires more precise tooling, tighter process control, and additional post-processing steps. Here are some common types of tolerances found in injection molding:

1. Dimensional Tolerances:

Dimensional tolerances define the acceptable range of variation for linear dimensions, such as length, width, height, and diameter. The specific tolerances depend on the part’s critical dimensions and functional requirements. Typical dimensional tolerances for injection molded parts can range from +/- 0.05 mm to +/- 0.5 mm or even tighter, depending on the complexity of the part and the process capabilities.

2. Geometric Tolerances:

Geometric tolerances specify the allowable variation in shape, form, and orientation of features on the part. These tolerances are often expressed using symbols and control the relationships between various geometric elements. Common geometric tolerances include flatness, straightness, circularity, concentricity, perpendicularity, and angularity. The specific geometric tolerances depend on the part’s design requirements and the manufacturing capabilities.

3. Surface Finish Tolerances:

Surface finish tolerances define the acceptable variation in the texture, roughness, and appearance of the part’s surfaces. The surface finish requirements are typically specified using roughness parameters, such as Ra (arithmetical average roughness) or Rz (maximum height of the roughness profile). The specific surface finish tolerances depend on the part’s aesthetic requirements, functional needs, and the material being used.

Quality Standards:

In addition to tolerances, injection molded parts are subject to various quality standards that ensure their performance, reliability, and consistency. These standards may be industry-specific or based on international standards organizations. Here are some commonly referenced quality standards for injection molded parts:

1. ISO 9001:

The ISO 9001 standard is a widely recognized quality management system that establishes criteria for the overall quality control and management of an organization. Injection molding companies often seek ISO 9001 certification to demonstrate their commitment to quality and adherence to standardized processes for design, production, and customer satisfaction.

2. ISO 13485:

ISO 13485 is a specific quality management system standard for medical devices. Injection molded parts used in the medical industry must adhere to this standard to ensure they meet the stringent quality requirements for safety, efficacy, and regulatory compliance.

3. Automotive Industry Standards:

The automotive industry has its own set of quality standards, such as ISO/TS 16949 (now IATF 16949), which focuses on the quality management system for automotive suppliers. These standards encompass requirements for product design, development, production, installation, and servicing, ensuring the quality and reliability of injection molded parts used in automobiles.

4. Industry-Specific Standards:

Various industries may have specific quality standards or guidelines that pertain to injection molded parts. For example, the aerospace industry may reference standards like AS9100, while the electronics industry may adhere to standards such as IPC-A-610 for acceptability of electronic assemblies.

It’s important to note that the specific tolerances and quality standards for injection molded parts can vary significantly depending on the application and industry requirements. Design engineers and manufacturers work together to define the appropriate tolerances and quality standards based on the functional requirements, cost considerations, and the capabilities of the injection molding process.

Are there specific considerations for choosing injection molded parts in applications with varying environmental conditions or industry standards?

Yes, there are specific considerations to keep in mind when choosing injection molded parts for applications with varying environmental conditions or industry standards. These factors play a crucial role in ensuring that the selected parts can withstand the specific operating conditions and meet the required standards. Here’s a detailed explanation of the considerations for choosing injection molded parts in such applications:

1. Material Selection:

The choice of material for injection molded parts is crucial when considering varying environmental conditions or industry standards. Different materials offer varying levels of resistance to factors such as temperature extremes, UV exposure, chemicals, moisture, or mechanical stress. Understanding the specific environmental conditions and industry requirements is essential in selecting a material that can withstand these conditions while meeting the necessary standards for performance, durability, and safety.

2. Temperature Resistance:

In applications with extreme temperature variations, it is important to choose injection molded parts that can withstand the specific temperature range. Some materials, such as engineering thermoplastics, exhibit excellent high-temperature resistance, while others may be more suitable for low-temperature environments. Consideration should also be given to the potential for thermal expansion or contraction, as it can affect the dimensional stability and overall performance of the parts.

3. Chemical Resistance:

In industries where exposure to chemicals is common, it is critical to select injection molded parts that can resist chemical attack and degradation. Different materials have varying levels of chemical resistance, and it is important to choose a material that is compatible with the specific chemicals present in the application environment. Consideration should also be given to factors such as prolonged exposure, concentration, and frequency of contact with chemicals.

4. UV Stability:

For applications exposed to outdoor environments or intense UV radiation, selecting injection molded parts with UV stability is essential. UV radiation can cause material degradation, discoloration, or loss of mechanical properties over time. Materials with UV stabilizers or additives can provide enhanced resistance to UV radiation, ensuring the longevity and performance of the parts in outdoor or UV-exposed applications.

5. Mechanical Strength and Impact Resistance:

In applications where mechanical stress or impact resistance is critical, choosing injection molded parts with the appropriate mechanical properties is important. Materials with high tensile strength, impact resistance, or toughness can ensure that the parts can withstand the required loads, vibrations, or impacts without failure. Consideration should also be given to factors such as fatigue resistance, abrasion resistance, or flexibility, depending on the specific application requirements.

6. Compliance with Industry Standards:

When selecting injection molded parts for applications governed by industry standards or regulations, it is essential to ensure that the chosen parts comply with the required standards. This includes standards for dimensions, tolerances, safety, flammability, electrical properties, or specific performance criteria. Choosing parts that are certified or tested to meet the relevant industry standards helps ensure compliance and reliability in the intended application.

7. Environmental Considerations:

In today’s environmentally conscious landscape, considering the sustainability and environmental impact of injection molded parts is increasingly important. Choosing materials that are recyclable or biodegradable can align with sustainability goals. Additionally, evaluating factors such as energy consumption during manufacturing, waste reduction, or the use of environmentally friendly manufacturing processes can contribute to environmentally responsible choices.

8. Customization and Design Flexibility:

Lastly, the design flexibility and customization options offered by injection molded parts can be advantageous in meeting specific environmental or industry requirements. Injection molding allows for intricate designs, complex geometries, and the incorporation of features such as gaskets, seals, or mounting points. Customization options for color, texture, or surface finish can also be considered to meet specific branding or aesthetic requirements.

Considering these specific considerations when choosing injection molded parts for applications with varying environmental conditions or industry standards ensures that the selected parts are well-suited for their intended use, providing optimal performance, durability, and compliance with the required standards.

Can you explain the advantages of using injection molding for producing parts?

Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:

1. High Precision and Complexity:

Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.

2. Cost-Effective Mass Production:

Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.

3. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.

4. Strength and Durability:

Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.

5. Minimal Post-Processing:

Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.

6. Design Flexibility:

Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.

7. Rapid Prototyping:

Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.

8. Environmental Considerations:

Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.

In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.

China wholesaler OEM Professional Products Injection Molded Silicone Rubber Compression Molding Parts  China wholesaler OEM Professional Products Injection Molded Silicone Rubber Compression Molding Parts
editor by CX 2023-11-24